Vessel Automatic Welding Line Tank Assembly Turning Rolls Flexible Hydraulic Fit Up Rotators

Brief introduction:

Safety work load 50t YG fit up rotators specially using for tank sections assembling & automatic welding production line

Suitable for tank diameter 1000mm~5000mm with single section length 2000mm~3000mm;

Product description:

• The YG shift rotators are working with HGKZ fit up rotator & HGK welding rotator(with motorized trolley) , composed as YG fit up line specially for tank/vessel/tower sections assembly & growing production line.
  
• The YG fit up rotators are composed by 4sets radial motion cylinders, 1set vertical cylinder, 1set axial cylinder, 1set vertical lift up V roller, hydraulic station & electric control system.
  
• 2 assembling tank sections are put on YG fit up rotators working bed. By multi direction adjustment oil cylinders motion, the joint seam could be quickly aligned for tack welding & circumferential seam welding.
  
• When the fit up & tack welding completed, the V roll lift up the sections, working with HGK welding rotators, the sections are conveyed backward easily. Another section will be placed in front of the fit in section.
  
• Meanwhile welding the inner & outer circumferential seam.
  
• It is the optimal equipment to increase production efficiency,insure production quality & decrease labor working intensity.

Working principle:

Video demonstration: https://youtu.be/f3LXxDSsRN0

Main Technical Parameters

Feature:

• Rotator base is made of welded plate,with feature of high strength to make sure no deformation in long period using span.
  
• Rotator base & boring is integrated process,so as to guarantee the roller rotating precision.
  
• Effectively regular the joint sections position on axial/radial/vertical direction, highly boosting the fit up efficiency
  
• Hydraulic driven with smooth, steady & stable working performance
  
• Special V lifting up roller using to take the assembled sections moving away swiftly.
  
• For thin wall thickness & large diameter pipe fit up prodution, it could highly improve the working efficiency.
  
• Completed structure is processed by temper destressing.It will be pre-treatment before painting, one layer of zinc rich primer,two layer of polyurethane finish.

Application:

• Pressure vessels
  
• Pipe manufacturing industries
  
• Wind power fabrication
  
• Chemical & fuel storage tank fabrication
  
• Any heavy cylindrical job

YG fit up rotators motion video: https://youtu.be/8V2eK6vkP4Y

Points you may concern:

Customization - Can your machine or other products be customized?
Ronniewell: Sure. As a professional manufacturer, we have our own engineer team, who is good at design, develop & build special solution catering for your individual requirement.

Transportation-What about the transportation?
Ronniewell: Seaway is the most common transportation way for oversea trading. Depends on your location, combined transport by rail and sea is also an option. Certainly railway transportation is also acceptable if it is the most suitable approach.

After sale service - What about the after-sale service?
Ronniewell: We provide 12month guaranty period for the whole machine quality. During this time, any issue proved because of the machine flaw itself,we would take the whole responsibility of it. Except of the guaranty period,technical advisory support is available freely covering the whole using life of the machine. Engineer service on user premises is also available for necessary.

Video link

https://www.youtube.com/c/RonniewellAutomatedWeldingSolutionProvider

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Ronniewell established since 2007 .We have built our expertise through years of experience. This enables us to produce equipment suitable for almost the entire spectrum of industrial welding and cutting needs.

Ronniewell's range of activities includes consultation, design, manufacture, install and provision of services mainly to Oil & Gas Installations, Constructors and Heavy Engineering and Steel Structure Fabricators.

Comprehensive range for sale:

• CNC flame/plasma cutting machine;
• Welding Rotators, Welding Turning Rolls;
• Welding Positioners & Welding Head and tail stocks;
• Welding Column & Boom Manipulators;
• Horizontal turntables;
• Welding Fit Up rotator & Growing Lines;
• Specialist handling welding rotators & welding positioners for Riser Lines, Pipe Shops, Pile Racks, Double Jointing, and Wind tower Production solutions.
• H-beam production lines;
• Edge milling machine.

Our vision is based on a long term strategy. This means that we are increasing our design and production capacity and we are strengthening our sales and after sales team to be able to serve you in the best possible way.